High-Feed Face Milling Cutter
The Alliance Tools High-Feed Face Milling Cutter is engineered for maximum productivity in face milling operations. This 63mm diameter cutter features a positive rake angle design that reduces cutting forces and power consumption while enabling significantly higher feed rates than conventional face mills.
The precision-machined steel body accommodates 5 indexable carbide inserts with specialized geometry optimized for high-feed machining. Each insert has 4 cutting edges, providing excellent cost efficiency.
The unique insert design creates thin, segmented chips that evacuate easily from the cutting zone, preventing heat buildup and extending tool life. The cutter's balanced construction allows for stable operation at high speeds, minimizing vibration and delivering exceptional surface finishes. Ideal for roughing and semi-finishing operations in steel, stainless steel, and cast iron materials.
Key Features:
- 63mm diameter with positive rake angle design
- 5 indexable carbide inserts with 4 cutting edges each
- Specialized geometry optimized for high-feed machining
- Precision-machined steel body for balanced operation
- Excellent for steel, stainless steel, and cast iron materials
High-Feed Face Milling Cutter
The Alliance Tools High-Feed Face Milling Cutter represents the latest advancement in face milling technology, designed specifically to maximize productivity in modern machining centers. This premium tool combines innovative cutting geometry with robust construction to deliver exceptional metal removal rates while maintaining excellent surface quality.
Advanced Cutting Geometry
The defining feature of this high-feed face mill is its specialized cutting geometry that provides several key advantages:
- Positive rake angle design that significantly reduces cutting forces
- Shallow depth of cut with high feed per tooth capability
- Optimized lead angle that directs cutting forces axially rather than radially
- Reduced power consumption allowing for use on lower-powered machines
- Minimized vibration tendency even in challenging applications
Premium Indexable Inserts
The cutter accommodates 5 precision-engineered indexable carbide inserts that deliver exceptional performance:
- Specialized PVD coating that enhances wear resistance and heat dissipation
- Each insert features 4 cutting edges for excellent cost efficiency
- Unique edge preparation that combines sharpness with durability
- Optimized chip breaker geometry that forms thin, segmented chips
- Easy-to-index design for quick replacement in production environments
Precision-Engineered Body
The 63mm diameter cutter body is manufactured to exacting standards:
- Precision-machined from high-strength alloy steel
- Heat-treated to ensure dimensional stability during operation
- Balanced to G2.5 standards for vibration-free high-speed operation
- Anti-corrosion surface treatment for extended tool life
- Precision ground insert pockets ensuring perfect insert seating
Optimized Chip Evacuation
The cutter's design incorporates several features that ensure efficient chip management:
- Generous chip pockets that prevent chip packing during heavy cutting
- Optimized flute design that efficiently directs chips away from the cutting zone
- Insert geometry that creates thin, easily managed chips
- Smooth internal surfaces that prevent chip adhesion
- Compatible with through-spindle coolant delivery systems
Versatile Application Range
This high-feed face mill excels in a wide variety of applications:
- High-volume face milling operations in production environments
- Roughing and semi-finishing of flat surfaces
- Machining of difficult-to-access areas due to low cutting forces
- Ideal for unstable setups or thin-walled components
- Excellent performance on low-powered or high-speed machining centers
Technical Specifications
| Cutter Diameter | 63mm |
|---|---|
| Body Material | Alloy Steel (42CrMo4) |
| Surface Treatment | Black Oxide |
| Number of Inserts | 5 |
| Insert Type | HNGX 0906ANSN-M |
| Insert Material | Carbide with AlTiN-PVD Coating |
| Cutting Edges per Insert | 4 |
| Lead Angle | 10° |
| Rake Angle | +15° |
| Maximum Depth of Cut | 1.5mm |
| Recommended Feed per Tooth | 0.5-2.0mm |
| Arbor Size | 22mm with Keyway |
| Balance Quality Grade | G2.5 at 12,000 RPM |
| Total Weight | 1.2 kg |
| Country of Manufacture | United Kingdom |
| Warranty | 1 Year Manufacturer's Warranty |
Recommended Applications
- Face milling operations in production environments
- Roughing and semi-finishing of flat surfaces
- Machining of difficult-to-access areas
- Unstable setups or thin-walled components
- Low-powered or high-speed machining centers
Compatible Materials
- Carbon and alloy steels
- Stainless steel (all grades)
- Cast iron (gray and ductile)
- Pre-hardened steels (up to 45 HRC)
- Aluminum alloys (with appropriate cutting parameters)
Delivery Information
Alliance Tools Limited is committed to providing fast, reliable delivery services for all our products.
Delivery Options
| Service | Estimated Delivery Time | Cost |
|---|---|---|
| Standard Delivery | 2-3 Working Days | Free for orders over £75 |
| Next Day Delivery | Next Working Day (order before 2pm) | £8.95 |
| Saturday Delivery | Saturday (order before 2pm Friday) | £12.95 |
All deliveries require a signature upon receipt. Please ensure someone is available at the delivery address to sign for your package.
Returns Policy
We want you to be completely satisfied with your purchase. If for any reason you are not entirely happy with your order, you can return it to us within 30 days of receipt for a full refund or exchange.
To be eligible for a return, your item must be:
- In the original packaging
- Unused and in the same condition that you received it
- Accompanied by the original invoice or receipt
Return Process:
- Contact our customer service team at info@alliancetoolsltd.info or call +441915920025 to initiate your return
- Package your product securely with all original packaging materials
- Include your order number and reason for return
- Ship the package to the address provided by our customer service team
Once we receive and inspect your return, we will process your refund or exchange promptly. Refunds will be issued to the original payment method within 5-7 business days.
Please note that shipping costs for returns are the responsibility of the customer unless the return is due to our error (you received an incorrect or defective item).
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